Field of the Invention
The present invention is concerned with improvements in or relating to supports for runner wheels, such as are used for mounting sliding doors and windows, and especially but not exclusively to such supports which are also usable as corner connectors for connecting together the frame parts of such doors and windows.
Review of the Prior Art
It is now well established practice to make sliding doors and windows by connecting together at mitred corner joints four pieces of the same cross-section, which pieces commonly are hollow sections of extruded aluminum or aluminum alloy. It is also well-established practice to provide such a door or window frame along its lower edge with at least two spaced wheels or rollers engageable with a track to support and guide the frame in its movement. The provision of such wheels or rollers presents problems in that they must be strong and trouble-free, easily insertable and removable, must be capable of vertical adjustment to adjust the height of the frame on its track, and yet must be simple and relatively easy to manufacture to meet the demands of a highly competitive market.
Definition of the Invention
It is an object of the invention to provide a new runner wheel support especially suitable for sliding doors and windows.
It is a more specific object to provide a new combined runner wheel support and corner connector especially suitable for sliding doors and windows assembled from mitre-jointed similar cross-sectioned hollow pieces.
In accordance with the present invention there is provided a runner wheel support for sliding doors, windows and the like of the type having a frame formed by connected hollow sections, the support comprising:
A SUPPORT BODY ADAPTED TO BE INSERTED IN A FRAME HOLLOW SECTION FOR RETENTION THEREIN;
A REMOVABLE WHEEL SUPPORT MEMBER CARRYING A RUNNER WHEEL AND PIVOTED TO THE SUPPORT BODY BY A DISENGAGEABLE PIVOT FOR MOVEMENT BETWEEN STORED, OPERATIVE AND REMOVAL POSITIONS; IN WHICH STORED POSITION THE SUPPORT BODY AND WHEEL SUPPORT MEMBER PIVOTED THEREIN CAN BE MOUNTED IN A HOLLOW FRAME SECTION; IN WHICH OPERATIVE POSITION THE WHEEL CAN ENGAGE A TRACK ON WHICH IT RUNS; AND IN WHICH REMOVAL POSITION THE WHEEL SUPPORT MEMBER CAN BE DISENGAGED FROM THE SAID PIVOT AND THEREBY FROM THE SUPPORT BODY;
A CAM MEMBER MOVABLE WITH THE WHEEL SUPPORT MEMBER ABOUT THE SAID PIVOT;
A FIRST CAM-ENGAGING MEANS ON THE SUPPORT BODY ENGAGING THE CAM MEMBER TO RELEASABLY RETAIN THE WHEEL SUPPORT MEMBER IN THE SAID STORED POSITION; AND
A SECOND CAM-ENGAGING MEANS ON THE SUPPORT BODY ENGAGING THE CAM MEMBER TO RELEASABLY RETAIN THE WHEEL SUPPORT MEMBER IN A LOWERMOST OPERATIVE POSITION;
ENGAGMENT OF THE CAM MEMBER AND A CAM-ENGAGING MEANS RETAINING THE WHEEL SUPPORT MEMBER ON THE DISENGAGEABLE PIVOT AND MOVEMENT OF THE WHEEL SUPPORT MEMBER TO THE SAID REMOVAL POSITION DISENGAGING THE CAM MEMBER AND THE CAM ENGAGING MEANS TO PERMIT DISENGAGEMENT OF THE WHEEL SUPPORT MEMBER FROM THE PIVOT.
Description of the Drawings
A corner connector and runner wheel support which is a particular preferred embodiment of the invention will now be described, by way of example, with reference to the accompanying diagrammatic drawings, wherein:
FIG. 1 is an exploded perspective view illustrating particularly the manner in which the device is employed as the corner connector for extruded metal sections to form them into a rectangular frame,
FIG. 2 is a side elevation of a frame corner with part of the nearer side wall of the frame members broken away to show the interior and the device mounted therein,
FIG. 3 is a cross-section on the line 3--3 of FIG. 2, and
FIG. 4 is a perspective view of the device to show the reverse of the side seen in FIGS. 1 and 2.
Description of the Preferred Embodiment
The device is usually employed in conjunction with an extruded metal section 10 of specific rectangular cross-section, four lengths of which are joined by four connectors at corresponding mitred junctions to form a rectangular frame. The extruded section includes a major rectangular cross-section bore 12, a minor rectangular cross-section bore 14, and a T cross-section slot 16 for the reception of a retention bead 18 employed to secure a member such as a screen 20 to the frame.
The device has an L-shape body as seen in side-elevation, with two arms 22 and 24 of the required widths and thickness to be a firm press fit in the bores 12 of two abutting lengths of the section. A substantial force is therefore required to press the two lengths on to the connector and thereafter they will be securely retained in assembled condition. The lengths of the arms are such that the resulting joint will have the required strength and rigidity, as will be apparent to those skilled in the art. The device is formed by stamping from a flat sheet of metal of appropriate thickness, so that each of the legs 22 and 24 is of open channel cross-section, the bore of the channel being provided with depressions such as 26 to increase its rigidity.
It will be apparent that the device as so far described can be used as a corner connector for a frame of the type described, but such a frame intended as a door or window requires some means by which it can be moved back and forth easily, for example on a track 28 as shown in FIG. 2. To this end the device is also arranged to mount and support a track runner wheel which in this embodiment is a grooved wheel 30 that fits over and runs on the track 28.
The wheel 30 is carried by a removable self-contained wheel assembly indicated by reference 32 consisting of an arm member 34 to which is fastened a cam member 36, one end of the arm being bifurcated to receive and support a wheel axle 38 on which the wheel is mounted. The other end of the arm member and the adjacent part of the cam member are slotted to be pivotally removably engageable on the shaft of a headed pin 40 on the arm 24, the pin and the slots thereby constituting a disengageable pivot between them. Another headed pin 42 on the arm 34 carries a coil spring 44, one end of which is anchored to the arm member 34 in aperture 46, while the other end is engageable with the inside wall of slot 12, as seen in FIG. 2.
The device is provided with an adjusting screw 48 whose function will be explained below, the screw being mounted in a passage formed by striking out a part 50 of the arm 24, as seen most clearly in FIG. 3. Access to the head of the screw is obtained through an aperture 52 in the wall of arm channel 22. The side walls of the arm member 34 are provided with transversely-extending struck out dimples 54 which are of sufficient height to engage the side walls of the slot 12, centering the wheel 30 and preventing sideways movement thereof. The end of the arm 24 immediately adjacent to the cam member 36 is slotted to provide three corresponding cam-engaging fingers 24a, 24b and 24c which are bent at their ends to engage the edge face 56 of the cam member 36.
A wheel assembly 32 is mounted on the pin 40 and placed in the "stored" position shown in FIGS. 1 and 4. In this position the lower finger 24a engages the lower edge of the cam member and positively retains the wheel assembly in the particular stored position. An operator now bends the spring 44 and inserts the arm 24 with the wheel assembly thereon into the respective slot 12 and forces it home, in which position the wheel 30 is opposite a slot 58 cut in the edge of the respective member 10. The other member 10 is now pushed on to the other arm 22 and pressed home, apertures 60 therein registering with the aperture 52.
A screwdriver is now inserted through the apertures 60 and 62 and used to move the screw 48 to the right as seen in FIGS. 1 and 2. This forces the arm and cam members clockwise about the pivot 40 until the cam member has pushed past the finger 24a, which is sufficiently flexible to move aside under this amount of force. The wheel assembly is now urged downwards by spring 44, but the extent of this downwards movement is positively limited to its lowest possible operating position by a ridge 56a on the cam face 56, which engages the upper finger 24c. The frame can therefore be moved while the wheel is in the position shown in FIG. 2 without danger of the wheel assembly falling out, and yet the assembly can be removed at any time, if required, through the slot 58, by the operator overcoming the retaining force provided by the ridge 56a and finger 24c. Once the frame is in position with the wheel 30 engaged on the track 28 the screw 48 is adjusted in axial position until the frame rides the desired height on the track.
It will be apparent that a frame will employ at least two combined corner connectors and runner wheel supports at the lower corners of the frame. In some embodiments the frame may be mounted to run between an upper and a lower track, in which case a combined device will be used at all four corners. The term "wheel" as used herein is intended also to include a roller or similar member.