Liquid Level Detector

The present invention relates to a liquid level detector mainly used in automotive vehicles.

The conventional liquid level detectors are designed so that they are mounted in a direction vertical to the liquid level. However, since liquid containers of more and more complicated shapes have come into use, there has existed a need for a liquid level detector of a type that can be mounted in a horizontal direction with respect to the liquid level. There has also existed need for a liquid level detector of a type that requires as small a mounting opening as possible.

It is therefore an object of the present invention to provide a liquid level detector which can be horizontally mounted in a small opening on a liquid container and which is of as simple shape as possible for easy manufacture thereof.

In accordance with the present invention, there is thus provided a liquid level detector wherein a float of a long and slender shape, e.g., elliptic or rectangular shape is used to ensure an improved buoyancy and easy horizontal mounting of the detector in a small opening on a liquid container. The float is also provided with a permanent magnet fixedly mounted at the central portion thereof, and the permanent magnet is moved along the same axis as a reed switch and a case having the reed switch mounted therein to positively bring the reed switch into operation to detect the liquid level.

A remarkable advantage of the device of this invention is that the float is provided with a sufficient buoyancy and therefore the reed switch is positively operated to detect the liquid level.

The above and other objects, features and advantages of the present invention will become readily apparent from the following detailed description taken in conjunction with the accompanying drawings, in which:

FIG. 1 is a longitudinal cross-sectional view showing an embodiment of a liquid level detector according to the present invention; and

FIG. 2 is a plan view of the float used in the embodiment shown in FIG. 1.

The present invention will now be described in greater detail with reference to the illustrated embodiment.

Referring to FIGS. 1 and 2, numeral 1 designates a container, e.g., the oil pan of an automobile, 2 the body portion of a liquid level detector which is made from a conductor such as aluminum and is fitted in a mounting opening 1a formed on one side of the container 1. Numeral 3 designates an O-ring for providing a seal between the container 1 and the body portion 2, 4 a supporting plate integrally secured to the body portion 2 to extend in a horizontal direction, 5 an insulating board having a turning-preventive member 5a integral therewith, 6 an electric connecting plate made from a material such as brass. The electric connecting plate 6 and the insulating board 5 are attached to the supporting plate 4 by rivets 7a and 7b through insulating washers 8a and 8b. One end of the electric connecting plate 6 is connected by soldering, for example, to an external terminal 12 connected to the body portion 2 through a sealing packing 9, an insulating bush 10 and a washer 11. Numeral 13 designates a lead wire connected to a load, 15 a cylindrical case made from a conductive non-magnetic material, e.g., brass and vertically fixed on the supporting plate 4, 16 a reed switch housed in the case 15 and having its one end connected by soldering to the electric connecting plate 6 and the other end soldered to a stopper 17 consisting of a conductor. The reed switch 16 is grounded through the stopper 17, the case 15, the supporting plate 4 and the body portion 2. The stopper 17 is secured to the case 15 by soldering or calking, for example. Numeral 18 designates a rectangular float provided with notches 18a and 18b at the longitudinal ends thereof. The turning-preventive member 5a is loosely fitted in the notch 18a to prevent the turning motion of the float 18. Numeral 19 designates a ring-shaped permanent magnet fixedly mounted by adhesion at the central portion of the float 18.

With the construction described above, the liquid level detector according to this embodiment operates as follows. In response to the up and down of the float 18 in accordance with the increase and decrease of the liquid in the container 1, the position of the permanent magnet 19 relative to the reed switch 16 changes and thus the reed switch 16 is turned on and off to detect the liquid level.

Further, since the float 18 is formed into a rectangular shape, the liquid level detector can be inserted into the container 1 through the small mounting opening 1a formed on the side of the container 1. On the other hand, when the liquid level detector is to be removed from the container 1, it can be easily removed through the small mounting opening 1a by virtue of the fact that the float 18 is prevented from turning relative to the supporting plate 4 by the turning-preventive member 5a and the notch 18a. Thus the liquid level detector excels in exchangeability.

While, in the above-described embodiment, the rectangular float 18 is used, a float having, for example, a long and slender elliptic shape may be used as well.

Further, while, in the embodiment described above, the turning-preventive member 5a is loosely fitted in the notch 18a formed on the longitudinal end of the float 18 so as to prevent the turning of the float 18 relative to the supporting plate 4, an additional turning-preventive member may be loosely fitted in the notch 18b. Moreover, through holes may be provided in place of the notches 18a and 18b to loosely fit the associated turning-preventive members therein, or alternately, as shown by the dot-and-dash lines in FIG. 2, a pair of turning-preventive members 5b and 5c or 5d and 5e may be arranged along the sides or the longitudinal ends of the float 18, thereby preventing the turning of the float 18 relative to the supporting plate 4. Furthermore, the turning-preventive member 5a may be eliminated, if the liquid level detector is placed in and removed from the container 1 while holding the float 18 with the hand.

It will thus be seen from the foregoing description that in the illustrative embodiment described hereinabove the liquid level detector of this invention comprises the body portion 2 fitted in the mounting opening 1a formed on the side of the container 1, the supporting plate 4 mounted on the body portion 2 to extend in a horizontal direction, the case 15 vertically secured to the supporting plate 4, the reed switch 16 housed in the case 15, the float 18 of horizontally long and slender shape adapted to move coaxially along the outer side of the case 15 and the reed switch 16, and the permanent magnet 19 fixedly mounted on the float 18 to be positioned around the reed switch 16 and the case 15. Thus, a remarkable advantage of the detector of this invention is that by inserting the float 18 of horizontally long and slender shape in a longitudinal direction through the mounting opening 1a formed on the side of the container 1, only with the provision of the small mounting opening 1a on the side of the container 1 the float 18 can be inserted into the container 1 to horizontally mount the liquid level detector with respect to the container 1. Another remarkable advantage of the detector of this invention is that it is possible to lengthen the longitudinal dimension of the float 18 to provide it with a sufficient buoyancy and thereby to positively bring the reed switch 16 into operation to detect the liquid level by virtue of the fact that the float 18 is of long and slender shape.