Background of the Invention
Scissors lift mechanisms in general are known to the art. The principal purpose of such mechanisms is to provide a safe and efficient means for supporting a working platform at any desired elevation. The scissors lift mechanisms of the prior art are predicated on the well-known "lazy tong" principle, and each comprises a pair of vertically extensible scissors linkages mounted on a frame in laterally spaced, parallel relationship, and a working platform mounted on top of the linkages.
Each of the scissors linkages of the prior art lift mechanisms comprise pairs of arms pivotally connected to one another at their ends and at their centers. The lowermost pairs of arms of the linkages are pivotally mounted at one end to the frame, and they are slidably mounted on the frame at their other end. It is usual in the prior art scissors lift mechanisms to provide an hydraulic drive cylinder mechanism which is pivotally mounted to the frame, and which is coupled to a cross-bar extending between the lowermost pairs of arms of the linkages. The hydraulic lift mechanism serves to turn the arms of the lowermost pair about their pivotal axis to extend or retract the linkages and thereby to raise or lower the platform.
A disadvantage in the prior art hydraulic drive is the fact that as the lift mechanism is initially elevated from its lowermost position, the hydraulic cylinder/piston unit of the prior art hydraulic mechanism is positioned almost horizontal, and it must exert an excessively high trust on the mechanism to turn the lowermost arms and to start the vertical extension of the linkages.
Then, as the prior art lift is extended more and more in a vertical direction, the hydraulic lift unit pivots to an upright position, and it requires less and less thrust to move the load. This results in the need for an excessively large hydraulic lift unit in the prior art scissors lift in order to be effective to move the linkages from their retracted to their fully extended position, and it often leads to the requirement for auxiliary hydraulic lift mechanisms, as described above.
The improved construction of the present invention includes an hydraulic cylinder/lift unit which is mounted in an essentially fixed angular position such that the load vector is essentially aligned with the vertical axis of the unit, so that the thrust exerted by the unit is essentially in the direction of the load. Moreover, the hydraulic cylinder/lift unit in the mechanism of the invention is mounted such that the thrust exerted by it remains essentially invariable to move the load through all positions of the linkages. This results in minimizing the required capacity of the hydraulic lift unit without in any way detracting from the efficiency and safety of the unit, and it results in a more economical lift which is capable of movement from a fully compact position to a fully extended position in a simple, economical and efficient manner by means of an hydraulic unit having a fraction of the capacity required in the prior art scissors lift. Saddle mechanisms pivotally secure the upper and lower ends of the hydraulic lift unit in such manner that these units remain in essentially vertical positions.
Specifically, the invention provides a lift in which the hydraulic mechanism is capable of performing a desired function with less thrust and lower capacity requirements than the prior art mechanism, and on a more economical and safer basis.
Brief Description of the Drawings
FIG. 1 is a perspective representation of a scissors lift which is driven by two hydraulic cylinder lift units, and which is constructed to embody the concepts and principles of the present invention;
FIG. 2 is a partial side elevation of a lift similar to the lift shown in FIG. 1;
FIG. 3 is a schematic force diagram of the thrust exerted on the arms of the scissors lift by each of the hydraulic units in the mechanism of FIG. 2;
FIG. 4 are vector diagrams of the forces developed in the force diagram of FIG. 3;
FIG. 5 is a series of curves showing the bending moments on the various arms of the scissors lift shown in the force diagram of FIG. 3;
FIG. 6 is a perspective representation of a portion of a scissors lift of the type shown in FIG. 1, and which incorporates upper and lower saddle structures for coupling the hydraulic lift unit to the adjacent arms of the scissors lift;
Fig. 7 is another view of the upper saddle structure; and
FIG. 8 is another view of the lower saddle structure.
Detailed Description of the Illustrated Embodiment
The lift mechanism shown in FIG. 1 includes a usual working platform 10 surrounded by a guard rail 12 equipped with a safety chain 14. The platform 10 is supported at the upper end of a pair of scissors linkages 20. The scissors linkages are mounted on a wheeled frame 22 which is supported on wheels 24, and which is provided with adjustable outriggers 26. Appropriate heavy duty batteries 30 are supported on the frame, as well as a battery charger 32. Also supported on the frame are a plurality of usual solenoid valves, and a drive motor 38.
The scissors linkages are made up of a plurality of arms designated 20a which are pivotally coupled to one another at their ends and at their centers, as shown in FIG. 1. The lowermost pairs of arms 20a are pivoted at one end to the frame 22 by means, for example, of bolts 40, and the lowermost pairs of arms are slideable at the other end of the frame in slots, such as the slot 42. The uppermost pairs of arms 20a are pivoted at one end to the underside of the platform 10 by bolts, such as the bolts 46, and the uppermost pairs of arms are slideable at the other end of the platform along bars, such as the bars designated 10a.
Each of the arms 20a of the scissors linkages is provided with a pair of ear-like brackets at each end. The ear-like brackets may be welded, or otherwise affixed to the ends of the corresponding arms. The ear-like brackets are shaped to displace the pivotal axis at each end of each pair of arms away from the longitudinal axis of the corresponding arms. This assembly permits each pair of arms to fold down directly on top of the arms of the next lower pair when the lift is in its retracted position, so that a minimum height may be achieved when the lift is collapsed, and also to relieve the stresses at the pivotal points.
The scissors linkages are extended to their uppermost position, such as shown in FIG. 1, and retracted to their lowermost position, by means of hydraulic ram means in the form of one or more hydraulic cylinder units mounted on the linkages in a manner to be explained. In the embodiment of FIG. 1, for example, two such hydraulic cylinder/piston lift mechanisms designated 51 and 52 are used. Each of the hydraulic cylinder units in the embodiment of FIG. 1 are mounted on the linkage between corresponding crossbars extending from one linkage to the other and connected to the adjacent pivoted arms of selected pairs in the linkages. These cross-bars are designated 21 in the drawings.
The hydraulic cylinder units in the embodiment of FIG. 1 are vertically mounted in a position for substantial movement at each end of each such unit; and each unit exerts thrusts on the corresponding arms of the linkages at points relatively close to their pivotal points, so that maximum extension of the linkages may be achieved without excessive extension of the pistons of the hydraulic unit.
In the embodiment of FIG. 2, a single hydraulic cylinder unit is illustrated, and is coupled to cross-bars extending between adjacent arms of the linkages, as in the previous embodiment. In FIG. 2, the hydraulic cylinder unit 53 extends at an angle slightly to the vertical.
In the force diagram of FIG. 3 the arms of one of the linkages are designated 1, 2, 3 and 4 respectively, and the hydraulic cylinder unit A is shown as intercoupled between the arms 1 and 4 adjacent the pivot point B of the two arms. The arms 1 and 2 are pivoted at a point C at the center of the arms, the arms 2 and 3 are pivoted at a point D at the ends of the arms, and the arms 3 and 4 are pivoted at a point E at the ends of the arms.
The upper platform asserts a downward force P/2 at the ends F and G respectively of the arms 1 and 2, whereas the hydraulic cylinder unit effectively exerts a force P at the intercoupled end E of the arms 3 and 4. Each of the arms is assumed to have a length of 1, the hydraulic cylinder unit A is assumed to be displaced from the pivot point B by a distance a. The inclination of the arms to the horizontal in the illustrated diagram of FIG. 3 is .alpha..
The resulting bending moment forces exerted on the arms 1, 2 and 4 are represented in FIG. 4, the arm 3 being purely in tension. The resulting bending moments on the arms are represented by the curves of FIG. 5.
It will be appreciated from a consideration of the diagrams and equations of FIGS. 3-5 that the structure illustrated in FIG. 1 and the structure illustrated in FIG. 2 are capable of being controlled by the hydraulic cylinder units illustrated in FIGS. 1 and 2 and coupled in the illustrated manner to the linkages.
In the mechanism shown in FIGS. 1 and 2, and described above, the hydraulic units extend essentially in the direction of load, and exert an essentially uniform thrust for all positions of the linkages. This means, as explained above, that the capacity requirements of the hydraulic cylinder units may be minimized, since unlike the prior art mechanisms, there are no excessive load requirements placed on the hydraulic units when the lift mechanism is first elevated from its collapsed position. Also, the positioning of the hydraulic cylinder units adjacent the pivot points of the corresponding arms of the scissors linkages permits the unit to move the scissors lift from its fully retracted to its fully extended position without excessive displacement of the piston in the hydraulic cylinder unit.
The representations of FIGS. 6, 7 and 8 show upper and lower saddle structures for coupling the hydraulic cylinder unit to the adjacent arms 20a of the scissors lift mechanism, so as to permit the hydraulic unit to remain in an essentially vertical position as it drives the arms 20a coupled to the upper and lower ends of the hydraulic unit angularly about the axis of their hinges.
In the embodiment of FIGS. 6-8, the hydraulic unit 60 is suspended between the cross bars 21 of the respective arms 20a by means of upper and lower saddle structures 62 and 64, respectively. In the illustrated embodiment, the hydraulic unit 60 has two telescoping pistons 66 and a cylinder 68, with the unit 60 being mounted so that the cylinder 68 is at the upper end of the unit, pivotally secured to the upper saddle structure 62. Thus, the pistons 66 extend downwardly and are pivotally secured to the saddle structure 64. As shown, the upper end of the cylinder 68 of the hydraulic unit 60 has a transverse pin 70 extending through it which pivotally mounts the upper ends of two pairs of linkages 72 and 74 on either side of the cylinder 68. The other ends of the linkages 72 and 74 are pivotally coupled to respective brackets 76 and 78 which extend between the adjacent cross bars 21, this being achieved by means of pins, such as the pin 80. These elements constitute the upper saddle structure 62.
By further reference to FIG. 7, it can be observed that each linkage in a pair of such linkages is similarly sized to and retained in spaced apart parallel relation to the other linkage of such pair. Moreover, it can also be observed that the brackets 76 and 78 are generally perpendicular to the cross bars 21 and generally parallel in space to the respective arms 20a with which they are associated.
The lower end of the piston 66 of the hydraulic unit 60 is secured to the saddle structure 64 in the manner as illustrated in FIG. 8. The lower end of the piston 66 is provided with an extended flange 82. The lower saddle structure 64 has a transverse member 84 attached to the flange 82, and this transverse member 84 is pivotally coupled to the lower ends of adjacent pairs of linkages 86 and 88 by means of a pin 90. It should be understood that the flange 82 and the transverse member 84 are provided with aligned apertures (not shown) which accommodate the pin 90, and in this way the piston 66 is attached to the transverse member 84. The upper ends of the linkages 86 and 88 are respectively coupled to brackets 92 and 94 by pins 96 and 98, respectively. These latter elements constitute the lower saddle structure 64.
By further reference to FIG. 8, it can also be observed that each linkage in a pair of the linkages 86 and 88 is similarly sized to and retained in spaced apart parallel relation to the other linkage of such pair. In like manner, the brackets 92 and 94 are generally perpendicular to the cross bars 21 and are generally parallel in space to the arms 20a. The linkage arms 20a are also illustrated in FIG. 8 in order to show the perpendicular relationship between the cross bars 21 and the parallel relationship to the arms 20a.
The upper and lower saddle structures described above serve to maintain the hydraulic cylinder unit 60 in an essentially vertical position, as it moves the upper and lower adjacent arms 20a angularly to raise and lower the scissors lift mechanism. These saddle structures permit the lift to be completely retracted so that the adjacent arms 20a lie across one another when the platform is in its lowermost position, and then to be fully extended, with the hydraulic unit 60 being maintained in its vertical position at all times, so as to exert maximum force on the adjacent arms.
The resulting mechanism constructed in accordance with the invention is relatively simple and economical in its construction, and yet it is capable of performing all the functions of the equivalent complex prior art mechanisms at all load levels, and on a simpler, more economical and safer basis.
Having described the invention as related to particular embodiments, there is no intention that the invention should be limited by any of the details of the description, unless otherwise specified. Rather, the invention is intended to be construed within its spirit and scope as set forth in the accompanying claims.