Auxiliary Brake Lever

A bicycle brake operating device having a main brake lever and an auxiliary brake lever wherein the auxiliary brake lever is operable independently of the main brake lever is known, as evidenced by U.S. Pat. No. 3,719,104 dated Mar. 6, 1973.

The auxiliary brake lever of the present invention functions in a similar manner; however, it is characterized by its simplicity of construction, having few moving parts; thus, not likely to get out of order even after long and continued use.

The auxiliary brake lever of the present invention comprises, essentially, a cam surface provided on the housing of the main brake lever, and a cooperating cam follower surface provided on the hub of the auxiliary brake lever, the configuration of the cam surface being constructed and arranged whereby rotational movement of the auxiliary brake lever imparts axial movement to the lever hub to thereby apply a compressive force on the cable sheath, flexing the sheath to react against a normally taut flexible cable and move the cable along the sheath to apply the brake shoes to the rim of the bicycle wheel.

FIG. 1 is a side elevational view showing the main and auxiliary brake operating levers mounted in operative position on a bicycle handle bar;

FIG. 2 is an exploded perspective view showing the details of one embodiment of the cam configuration provided on the main brake lever housing and the cam follower configuration provided on the hub of the auxiliary brake lever;

FIG. 3 is a fragmentary, side elevational view, partly in section, showing the inoperative position of the auxiliary brake lever;

FIG. 4 is a fragmentary, side elevational view, partly in section, showing the operative position of the auxiliary brake lever;

FIG. 5 is an exploded, perspective view showing the details of another embodiment of the cam and cam follower configuration provided on the main brake lever housing and auxiliary brake lever hub, respectively;

FIG. 6 is a fragmentary, side elevational view, partly in section, showing the auxiliary brake lever embodiment of FIG. 5 in the inoperative position; and

FIG. 7 is a fragmentary, side elevational view, partly in section, showing the auxiliary brake lever embodiment of FIG. 5 in the inoperative position .

Referring to the drawings and more particularly to FIG. 1 thereof, a housing 1 is secured to the bicycle handle bar 2 by a suitable strap 3, the housing having the main brake lever 4 pivotally connected thereto as at 5. The auxiliary brake lever 6 is rotatably mounted on the front or nose portion of the housing 1 and is operative to actuate the bicycle brakes, through Bowden cable 7, when moved in the direction of the arrows, to be described more fully hereinafter. The location of the main brake lever 4 and auxiliary brake lever 6 relative to the handle bar 2 is such that the main brake lever is operable from the hand grips of the handle bar and the auxiliary brake lever is operable from the cross bar of the handle bar.

The details of the auxiliary brake lever are shown in FIG. 2, wherein the nose of the housing is provided with an outwardly extending cylindrical sleeve 1a having a helical cam surface 1b formed on the outer peripheral surface thereof. The cam surface 1b is adapted to engage a similarly configured helical groove 6a formed in the inner peripheral surface of a hub 6b connected to the auxiliary lever 6.

The Bowden cable 7 for actuating the brakes includes a tension cable or wire 7a having one end connected to the main brake lever 4 and the opposite end connected to the linkage of a caliper-type brake assembly, not shown. The cable is also provided with a sheath 7b in which the wire 7a is slidably mounted, the end of the sheath abutting the face of the hub as at 7c, whereby the tension in the Bowden cable maintains the hub 6b against the front face of the housing 1 as shown in FIG. 3.

In the operation of the auxiliary brake lever, when the lever 6 is actuated to cause rotation of the hub 6b, as shown in FIG. 4, the helical cam surface 1b causes axial movement of the hub against the end 7c of the cable sheath, to thereby apply a compressive force on the cable sheath 7b, flexing the sheath to react against the normally taut flexible cable 7a, whereby the relative movement between the sheath and cable causes the brake shoes to be applied to the rim of the bicycle wheel.

While the cam surfaces in the embodiment shown in FIGS. 2 to 4 are helical, it is contemplated that other cam configurations can also be employed to obtain the desired axial movement of the hub 6b against the end of the cable sheath upon rotation of the auxiliary lever 6. Accordingly, in the embodiment shown in FIGS. 5 to 7, an undulating or wave cam configuration 1c, 6c is employed, whereby the rotation of the lever 6 in either direction, as shown by the arrows in FIG. 7, will cause the axial movement of the hub.

It is to be understood that the forms of the invention herewith shown and described are to be taken as preferred examples of the same, and that various changes in the shape, size and arrangement of parts may be resorted to, without departing from the spirit of the invention or scope of the subjoined claims.