Process and Device for Aiding in Opening the Tundish Nozzle in a Continuous Casting System

This invention relates to a process and associated device for aiding in opening the tundish nozzle in a continuous casting system as designed to obviate the casual obstruction of the tundish nozzle casting gate, obstruction which is due to slags, refractories and cold steel splashes. Such a device consists of inserting in the tundish nozzle gate some amount of chrome sand, which is held in place by a rolled up asbestos bead pressure applied externally of the tundish, leaving a short length outwardly hanging down which is for gripping purposes in opening the tundish, when desired.

In modern continuous casting steel production plants, some drawbacks occur as due to the problems built up by the tundish clogging. At the casting beginning such a clogging, always of a casual nature, is determined because of slags, refractories and also cold steel splashes. Thus, in addition to unavoidably carrying slags and refractories, upon reaching the tundish a molten steel will produce on dropping on the tundish refractory splashes which become solidified by spattering. Along with slags and refractories, such splashes will unavoidably insert in the tundish duct and clog the same. Such a clogging will partially or even totally stop the working line or schedule and, hence, the production, with all of the accompanying disadvantages and damages. In this case it would be quite necessary to use oxygen for removing the tundish clogging, which is always objectionable for the damages caused to refractories and steel as well.

The accompanying drawing is an axial vertical sectional view showing the bottom portion of a tundish.

The process for aiding in opening the tundish in a continuous casting system essentially consists of carrying out the following operations.

Prior to filling the tundish 6 with molten steel, and thus just at preheating step completion, as asbestos plug 1 is applied externally of the tundish 6 at the cylindrical portion 3' of the tundish nozzle 3, which includes a nozzle hole this asbestos plug 1 comprising a rolled up bead which is pressured inserted from outside, leaving one end 1' downward extending. Then, some amount of chrome sand 2 is poured at the nozzle in said tundish 6 to obtain the level of refractories 5. This chrome sand 2, the sinterizing point of which is 1740.degree.C, is quite suitable to endure both the heat and weight of the molten steel and, by partly occupying the cylindrical gate 7 of the tundish nozzle 3, will concurrently prevent slags, refractories and cold splashes from inserting therein. Therefore, the slags and refractories will be caused to float in the molten steel bath by rising and the cold splashes will be melted again and thus removed. Whereupon, the tundish 6 is filled with molten steel for casting beginning, it being then sufficient to remove from below the asbestos plug 1 by pulling the bead tail or end 1' comprising it. The gate 7 opens and first the chrome sand issues, followed by the steel flow. Should the latter not sufficiently flow, then slight strikes would be given by a hammer or the like to the outer wall of the tundish to cause the chrome sand 2 to rapidly issue. First the red-hot sand and then the molten steel will readily issue from the tundish nozzle 3 as maintained clear up to that time. Said tundish nozzle 3 is supported by means of a tundish nozzle carrier 4 provided with a step 4' for the support of the tundish nozzle shoulders. The nozzle 3 and the carrier 4 form what may be referred to as a funnel-shaped bottom of the tundish. The chrome sand fills the top end of the cylindrical tundish nozzle portion and the other spaces up to the level of the refractories 5 in the casting tundish base. The use of the chrome sand is particularly advantageous because of its high sinterizing point, suitable to endure both the high heat and high pressure.