SURGICAL CUTTING INSTRUMENT

[0001] The present disclosure relates, in general, to surgery, and in particular, to a surgical transaction or cutting tool which may be used to cut tissue alone or as a part of surgical tissue cutting and fastening instrument.

[0002] During many surgical procedures, it is common to use a tissue fastening and cutting device, such as a linear cutter, for fastening and transecting tissue in order to resect the tissue and achieve hemostasis by placing a plurality of laterally spaced rows of staples on opposite sides of a tissue cut or tissue transection line. Surgical fastening and cutting instruments are generally used to make a longitudinal incision in tissue and apply lines of staples on opposing sides of the incision. Such instruments commonly include an end effector having a pair of cooperating jaw members that, if the instrument is intended for endoscopic or laparoscopic applications, are capable of passing through a cannula passageway. One of the jaw members receives a staple cartridge having at least two laterally spaced rows of staples. The other jaw member defines an anvil having staple-forming pockets aligned with the rows of staples in the cartridge. The instrument includes a plurality of reciprocating wedges that, when driven distally, pass through openings in the staple cartridge and engage drivers supporting the staples to effect the firing of the staples toward the anvil. A cutting instrument is drawn distally along the jaw member so that the clamped tissue is cut and fastened (e.g., stapled).

[0003] An example of a surgical fastening and cutting instrument suitable for endoscopic applications is described in U.S. Pat. No. 7,000,818, entitled SURGICAL STAPLING INSTRUMENT HAVING SEPARATE DISTINCT CLOSING AND FIRING SYSTEMS, which issued on Feb. 21, 2006, the entire disclosure of which is hereby incorporated by reference herein. In use, a clinician is able to close the jaw members of the instrument upon tissue to position the tissue prior to firing. Once the clinician has determined that the jaw members are properly gripping tissue, the clinician can then fire the surgical instrument, thereby severing and stapling the tissue. An example of a Motor-driven surgical fastening and cutting instrument is described in U.S. Pat. No. 7,416,101, entitled “MOTOR-DRIVEN SURGICAL CUTTING AND FASTENING INSTRUMENT WITH LOADING FORCE FEEDBACK, which issued on Aug. 26, 2008, the entire disclosure of which is hereby incorporated by reference herein.

[0041] A surgical cutting instrument may comprise a first jaw member, a second jaw member movably supported relative to the first jaw member for selective movement between an open position and a closed position to clamp tissue therebetween upon application of a closing motion thereto, and a cutting member comprising a tissue cutting edge to cut the tissue clamped between the first jaw member and the second jaw member upon application of a retraction motion to the cutting member.

[0042] A surgical staple cartridge assembly for use with a surgical stapler may include a staple cartridge housing configured to be operably supported in the surgical stapler, wherein the staple cartridge housing may include a top surface, a slot, and at least one staple cavity. The surgical cartridge assembly may further include a cutting member positioned within the staple cartridge housing, the cutting member comprising a tissue cutting edge configured to cut tissue, wherein the cutting member is proximally retractable upon application of a retraction motion thereto, and wherein the tissue cutting edge is proximally presented as the cutting member is proximally retracted through the tissue.

[0043] A surgical cutting and fastening instrument may include an elongate shaft, an elongate channel operably coupled to the elongate shaft and configured to operably support a staple cartridge therein, and an anvil movably supported relative to the elongate channel for selective movement between an open position and a closed position, wherein tissue is clamped between the anvil and a staple cartridge supported within the elongate channel in response to opening and closing motions applied thereto from the elongate shaft. The surgical instrument may further include a cutting member comprising a tissue cutting edge, wherein the cutting member is retractable relative to the elongate channel, and wherein the tissue cutting edge is configured to cut tissue clamped between the anvil and the staple cartridge during retraction of the cutting member.

[0044] A surgical cutting and fastening instrument comprises a first jaw having a housing, the housing including a top surface, a second jaw movably supported relative to the first jaw upon application of opening and closing motions thereto, and a cutting member including a tissue cutting edge, the cutting member being movable from a proximal starting position to a distal ending position upon application of a firing motion thereto, and from the distal ending position to the proximal starting position upon application of a retraction motion thereto, the cutting member being further movably supported within the housing of the first jaw such that when the cutting member is moving from the proximal starting position to the distal ending position, the tissue cutting edge is positioned below the top surface of the housing of the first jaw, and when the cutting member is moving from the distal ending position to the proximal starting position, the tissue cutting edge extends above the top surface of the housing of the first jaw.

[0045] A surgical staple cartridge comprises a cartridge housing including a top surface, the cartridge housing operably supporting a plurality of surgical staples therein, and a cutting member movably supported within the cartridge housing and including a tissue cutting edge, the cutting member being movable from a proximal starting position to a distal ending position, and from the distal ending position to the proximal starting position, the cutting member further being movably supported within the cartridge housing such that when the cutting member is moving from the proximal starting position to the distal ending position, the tissue cutting edge is positioned below the top surface, and when the cutting member is moving from the distal ending position to the proximal starting position, the tissue cutting edge extends above the top surface.

[0046] As generally used herein, the terms “proximal” and “distal” generally refer to a clinician manipulating one end of an instrument used to treat a patient. The term “proximal” generally refers to the portion of the instrument closest to the clinician. The term “distal” generally refers to the portion located furthest from the clinician. It will be further appreciated that for conciseness and clarity, spatial terms such as “vertical,” “horizontal,” “up,” and “down” may be used herein with respect to the illustrated embodiments. However, surgical instruments may be used in many orientations and positions, and these terms are not intended to be limiting and absolute.

[0047] Referring to FIG. 1, a surgical instrument, generally 100, can comprise a handle 102, a shaft 104, and an end effector 106. In at least one embodiment, as shown in FIG. 1, the end effector 106 may comprise a first jaw member 108 and a second jaw member 110. The end effector 106 may be configured to perform surgical activities in response to drive motions applied thereto. The first jaw member 108 may be movable relative to the second jaw member 110 between a first position and a second position. The first position may be an open position and the second position may be a closed position. In at least one embodiment, referring to FIG. 1, the first jaw member 108 may be pivotally coupled to the second jaw member 110. Other suitable arrangements for coupling the first jaw member 108 and the second jaw member 110 are contemplated within the scope of this disclosure.

[0048] Referring again to FIG. 1, the handle 102 may comprise a closure actuator 112, a firing actuator 113, and a rotation actuator 114. The closure actuator 112 may be pivotally coupled to handle 102. Actuation of the closure actuator 112 may cause the first jaw member 108 to move relative to the second jaw member 110. Rotating the rotation actuator 114 may result in rotation of the end effector 106 about a longitudinal axis L-L.

[0049] Referring to FIGS. 2-7, the second jaw member 110 may comprise a housing 116 including a top surface 118 having a slot 120 extending along the longitudinal axis L-L. As illustrated in FIG. 2, the housing 116 may include a cutting member 122 which may travel through slot 120 along the longitudinal axis L-L. As illustrated in the exploded view in FIG. 3, the housing 116 may include a first track 124, and a second track 126. Tracks 124 and 126 may extend along the longitudinal axis L-L such that they are parallel with each other. In addition, tracks 124 and 126 may extend in a plane that is substantially perpendicular to the top surface 118, where, in at least one embodiment, the second track 126 is closer to the top surface 118 than the first track 124. A distal portion 128 of the first track 124 may converge to intersect with the second track 126 at a junction point 130. Tracks 124 and 126 may further extend distally beyond junction point 130 forming a common track portion 132.

[0050] Referring again to FIGS. 2-7, the cutting member 122 may include a tissue cutting edge 134, a first pin 136, a second pin 138, and an engagement portion 140. The cutting member 122 may travel between a proximal starting position 142 as illustrated in FIG. 4, and a distal ending position 144 as illustrated in FIG. 6. At the proximal starting position 142, the first pin 136 may ride in the first track 124, and the second pin 138 may ride in the second track 126, causing the cutting member 122 to remain in an “undeployed” orientation. In the undeployed orientation, as illustrated in FIG. 4, the tissue cutting edge 134 is not exposed above the top surface 118.

[0051] As illustrated in the exploded view in FIG. 3, the surgical instrument 100 may further comprise a driving member 146, which may include a retraction hook 148 and a driving tip 150. The driving member 146 may be operably coupled, at a proximal portion thereof, to the firing actuator 113 such that an operator of the surgical instrument 100 may advance the driving member 146 distally by advancing the firing actuator 113 distally, and may retract the driving member 146 proximally by retracting firing actuator 113 proximally.

[0052] Referring to FIGS. 4 and 5, advancing the driving member 146 distally may bring the driving tip 150 into mating engagement with engagement portion 140 of cutting member 122. With the first pin 136 riding in the first track 124, and the second pin 138 riding in the second track 126, further advancing of the driving member 146 may enable the cutting member 122 to travel distally from the proximal starting position 142 through slot 120 as illustrated in FIG. 5.

[0053] Referring to FIGS. 5 and 6, the cutting member 122 may be advanced distally in an undeployed orientation along tracks 124 and 126 until the first pin 136 enters the distal portion 128 of the first track 124. The distal portion 128 may comprise a camming surface 152 which may cause the first pin 136 to be lifted toward junction point 130 as the cutting member 122 continues to be advanced distally. In result, the cutting member 122 is transitioned gradually from an undeployed orientation, as illustrated in FIG. 5, wherein the tissue cutting edge 134 is not exposed above top surface 118, to a deployed orientation, as illustrated in FIG. 6, wherein the tissue cutting edge 134 is exposed above top surface 118. Said another way, advancing the first pin 136 against the camming surface 152 may cause the cutting member 122 to move about an axis transverse to the longitudinal axis L-L resulting in deployment of the tissue cutting edge 134.

[0054] Referring again to FIGS. 5 and 6, as the cutting member 122 transitions from an undeployed orientation to a deployed orientation, as described above, the first pin 136 may enter the common track portion 132. In addition, the engagement portion 140 of the cutting member 122 may be released from mating engagement with the driving tip 150 and may enter into a mating engagement with the retraction hook 148 as illustrated in FIG. 6.

[0055] Referring now to FIGS. 6 and 7, the deployed cutting member 122 may then travel proximally from the distal ending position 144 toward the proximal starting position 142 in response to retraction motions by the driving member 146. As illustrated in FIG. 6, the tissue cutting edge 134 is proximally presented at the distal ending position 144. Retraction of the driving member 146 may cause the cutting member 122 to travel proximally along the longitudinal axis L-L. As the cutting member 122 begins to travel proximally, the first pin 136 rides in common track portion 132, and the second pin 138 rides in the second track 126. Upon reaching junction point 130, the first pin 136 is prevented from reentering the distal portion 128 of the first track 124 by driving member 146. Instead, the first pin 136 enters the second track 126. As illustrated in FIG. 7, both pins 136 and 138 may ride in the second track 126 for a remainder of the proximal travel of the cutting member 122.

[0056] In certain embodiments, the first jaw member 108 may comprise a slot (not shown) corresponding to slot 120 in the second jaw member 110. The slot of the first jaw member 108 may also extend along the longitudinal axis L-L, and may receive a top portion of the section of the deployed cutting member 122 exposed above top surface 118 during retraction of the cutting member 122 through slot 120.

[0057] Referring now to FIGS. 8-11, the surgical instrument 100 can be used in performing a surgical tissue transection procedure. An operator may actuate the closure actuator 112 of the handle 102 to grasp and secure tissue between the first jaw member 108 and the second jaw member 110 as illustrated in FIG. 9. The operator may then deploy the cutting member 122 by advancing the firing actuator 113 as described above. Upon deployment, the cutting member 122 can be retracted by retracting the firing actuator 113. The proximally presented tissue cutting edge 134 may cut through the tissue grasped between jaw members 108 and 110 as the cutting member 122 is retracted proximally. Transected tissue may then be released from end effector 106 by actuating the closure actuator 112 to open the jaw members 108 and 110.

[0058] Referring to FIG. 12, a surgical instrument, generally 200, can comprise a handle 202, a shaft 204, and an end effector 206. In at least one embodiment, as shown in FIG. 12, the end effector 206 may comprise a first jaw member 208 and a second jaw member 210. The end effector 206 may be configured to perform surgical activities in response to drive motions applied thereto. The first jaw member 208 may be movable relative to the second jaw member 210 between a first position and a second position. The first position may be an open position and the second position may be a closed position. In at least one embodiment, referring to FIG. 12, the first jaw member 208 may be pivotally coupled to the second jaw member 210. Other suitable arrangements for coupling the first jaw member 208 and the second jaw member 210 are contemplated within the scope of this disclosure.

[0059] Referring again to FIG. 12, the handle 202 may comprise a closure actuator 212, a firing actuator 213, and a rotation actuator 214. The closure actuator 212 may be pivotally coupled to handle 202. Actuation of the closure actuator 212 may cause the first jaw member 208 to move relative to the second jaw member 210. Rotating the rotation actuator 214 may result in rotation of the end effector 206 about a longitudinal axis L-L.

[0060] Referring to FIGS. 13-18, the second jaw member 210 may comprise a housing 216 including a top surface 218 having a slot 220 extending along the longitudinal axis L-L. As illustrated in FIG. 13, the housing 216 may include a cutting member 222 which may travel through slot 220 along the longitudinal axis L-L. As illustrated in the exploded view in FIG. 14, the housing 216 may include a first track 224, and a second track 226. Tracks 224 and 226 may extend along the longitudinal axis L-L such that they are substantially parallel with each other. In addition, tracks 224 and 226 may extend in a plane that is substantially perpendicular to the top surface 218, wherein the second track 226 is closer to the top surface 218 than the first track 224. As illustrated in FIG. 15, the first track 224 may begin at a starting point 225 positioned at a distal portion of the housing 216; and the second track 226 may begin a starting point 227 positioned at a proximal portion of the housing 216. Such arrangement shortens the distance that the cutting member 222 must travel distally before being moved to the deployed orientation.

[0061] Referring again to FIGS. 13-18, a distal portion 228 of the first track 224 may converge to intersect with the second track 226 at a junction point 230. Tracks 224 and 226 may further extend distally beyond junction point 230 forming a common track portion 232. The cutting member 222 may include a tissue cutting edge 234, a first pin 236, a second pin 238, and an engagement portion 240. The cutting member 222 may travel between a proximal starting position 242, which may be defined by the starting point 225 of the first track 224 as illustrated in FIG. 15, and a distal ending position 244 at a distal end of the common track 232 as illustrated in FIG. 17. At the proximal starting position 242, the first pin 236 may ride in the first track 224, and the second pin 238 may ride in the second track 226, causing the cutting member 222 to remain in an undeployed orientation. In the undeployed orientation, as illustrated in FIG. 15, the tissue cutting edge 234 of the cutting member 222 is not exposed above the top surface 218.

[0062] As illustrated in the exploded view in FIG. 14, the surgical instrument 200 may further comprise a driving member 246, which may include a retraction hook 248 and a driving tip 250. The driving member 246 may be operably coupled, at a proximal portion thereof, to the firing actuator 213 such that an operator of the surgical instrument 200 may advance the driving member 246 distally by advancing the firing actuator 213 distally, and may retract the driving member 246 proximally by retracting firing actuator 213 proximally.

[0063] Referring to FIGS. 15 and 16, advancing the driving member 246 distally may bring the driving tip 250 into mating engagement with engagement portion 240 of cutting member 222. With the first pin 236 riding in the first track 224, and the second pin 238 riding in the second track 226, further advancing of the driving member 246 may enable the cutting member 222 to travel a short distance distally from the proximal starting position 242 through slot 218 as illustrated in FIG. 16.

[0064] Referring to FIGS. 16 and 17, the cutting member 222 may be advanced distally in an undeployed orientation a short distance along tracks 224 and 226 until the first pin 236 enters the distal portion 228 of the first track 224. The distal portion 228 may comprise a camming surface 252 which may cause the first pin 236 to be lifted toward junction point 230 as the cutting member 222 continues to be advanced distally. In result, the cutting member 222 is transitioned gradually from an undeployed orientation, as illustrated in FIG. 16, wherein the tissue cutting edge 234 is not exposed above top surface 218, to a deployed orientation, as illustrated in FIG. 17, wherein the tissue cutting edge 234 is exposed above top surface 218. Said another way, advancing the first pin 236 against the camming surface 252 may cause the cutting member 222 to move about an axis transverse to the longitudinal axis L-L resulting in deployment of the tissue cutting edge 234.

[0065] Referring again to FIGS. 16 and 17, as the cutting member 222 transitions from an undeployed orientation to a deployed orientation, as described above, the first pin 236 may enter the common track portion 232. In addition, the engagement portion 240 of the cutting member 222 may be released from mating engagement with the driving tip 250 and may enter into a mating engagement with the retraction hook 248 as illustrated in FIG. 17.

[0066] Referring now to FIGS. 17 and 18, the deployed cutting member 222 may then travel proximally from the distal ending position 244 in response to retraction motions by the driving member 246. As illustrated in FIG. 17, the tissue cutting edge 234 is proximally presented at the distal ending position 244. Retraction of the driving member 246 may cause the cutting member 222 to travel proximally along the longitudinal axis L-L. As the cutting member 222 begins to travel proximally, the first pin 236 rides in common track portion 232, and the second pin 238 rides in the second track 226. Upon reaching junction point 230, the first pin 236 is prevented from reentering the distal portion 228 of the first track 224 by driving member 246. Instead, the first pin 236 enters the second track 226. As illustrated in FIG. 18, both pins 236 and 238 may ride in the second track 226 for the remainder of the proximal travel of the cutting member 222.

[0067] In certain embodiments, the first jaw member 208 may comprise a slot (not shown) corresponding to slot 220 in the second jaw member 210. The slot of the first jaw member 208 may also extend along the longitudinal axis L-L, and may receive a top portion of the section of the deployed cutting member 222 exposed above top surface 218 during retraction of the cutting member 222 through slot 220.

[0068] Referring to FIG. 19, a surgical instrument, generally 300, can comprise a handle 302, a shaft 304, and an end effector 306. In at least one embodiment, as shown in FIG. 19, the end effector 306 may comprise a first jaw member 308 and a second jaw member 310. The end effector 306 may be configured to perform surgical activities in response to firing motions applied thereto. The first jaw member 308 may be movable relative to the second jaw member 310 between a first position and a second position. The first position may be an open position and the second position may be a closed position. In at least one embodiment, referring to FIG. 19, the first jaw member 308 may be pivotally coupled to the second jaw member 310. Other suitable means for coupling the first jaw member 308 and the second jaw member 310 are contemplated within the scope of this disclosure.

[0069] Referring again to FIG. 19, the handle 302 may comprise a closure actuator 312, a firing actuator 313, and a rotation actuator 314. The closure actuator 312 may be pivotally coupled to handle 302. Actuation of the closure actuator 312 may cause the first jaw member 308 to move relative to the second jaw member 310. Rotating the rotation actuator 314 may result in rotation of the end effector 106 about a longitudinal axis L-L.

[0070] Referring to FIGS. 20-24, the second jaw member 310 may comprise a housing 316 including a top surface 318 having a slot 320 extending therethrough along the longitudinal axis L-L. As illustrated in FIG. 20, the housing 316 may include a cutting member 322 which may travel through slot 320 along the longitudinal axis L-L. The cutting member 322 may comprise a tissue cutting edge 334, and a piercing tip 335 at a distal portion of the cutting member as illustrated in FIG. 21.

[0071] Referring again to FIGS. 20-24, the surgical instrument 300 may further comprise a driving member 346, which may include a stop member 348 oriented at a distal portion thereof as illustrated in FIG. 21. The driving member 346 in the distal direction may be operably coupled, at a proximal portion thereof, to the firing actuator 313 such that an operator of the surgical instrument 300 may advance the driving member 346 distally by advancing the firing actuator 313 distally, and may retract the driving member 346 proximally by retracting firing actuator 313 proximally.

[0072] Referring to FIGS. 21-24, the cutting member 322 may be pivotally coupled to a distal portion of the driving member 346 proximal to stop member 348. For example, a pivot pin 350 can be used to couple the cutting member 322 to the driving member 346. Other means for coupling the cutting member 322 to the driving member 346 are contemplated within the scope of this disclosure. As illustrated in FIGS. 21-24, the cutting member 322 may pivot relative to the driving member 346 about an axis through pivot pin 350 and transverse to the longitudinal axis L-L. Pivoting the cutting member 322, in a counter clockwise direction, about pivot pin 350 may cause the cutting member 322 to transition from an undeployed orientation to a deployed orientation. In the undeployed orientation, the tissue cutting edge 334 and the piercing tip 335 of the cutting member 346 remain below the top surface 318 of the housing 316 as illustrated by the embodiment in solid lines in FIG. 21. In the fully deployed orientation, however, the tissue cutting edge 334 and the piercing tip 335 of the cutting member 346 are exposed above the top surface 318 of the housing 316 and the cutting member 346 rests against stop member 348 as illustrated by the embodiment in broken lines in FIG. 21.

[0073] Referring now to FIGS. 22-24, the housing 316 may comprise a deployment member 356. As illustrated in FIG. 22, the cutting member 322 can be advanced distally in an undeployed orientation by advancing the driving member 346 until the cutting member 322 engages the deployment member 356. Further advancing of the driving member 346 may cause the cutting member 322 to rotate counter clockwise about pivot pin 350 transitioning to a deployed orientation as illustrated in FIG. 23. Other deployment arrangements for deploying cutting member 322 are contemplated within the scope of the present disclosure.

[0074] The surgical instrument 300 can be used in performing a surgical tissue transection procedure. An operator may actuate the closure actuator 312 to grasp and secure the tissue to be transected between the first jaw member 308 and the second jaw member 310. The operator may then advance the cutting member 322 distally in an undeployed orientation, as described above, by advancing the firing actuator 313. Upon engaging the deployment member 356, the cutting member 322 may be rotated in a clockwise direction causing the piercing tip 335 to penetrate through tissue grasped between the jaw member 308 and 310. As the operator continues to advance the driving member 346, the cutting member 322 continues to rotate until the cutting member 322 is stopped by reaching the stop member 348. The operator may then retract the fully deployed cutting member 322 by retracting the firing actuator 313. The proximally presented tissue cutting edge 334 may cut through tissue grasped between jaw members 308 and 310 as the cutting member is retracted proximally. Transected tissue may then be released from end effector 306 by actuating the closure actuator 312 to open the jaw member 308 and 310.

[0075] Referring to FIG. 25, a surgical fastening and cutting instrument, generally 400, can comprise a handle 402, a shaft 404, and an end effector 406. In at least one embodiment, as shown in FIG. 25, the end effector 406 may include a staple cartridge channel 410 for receiving a staple cartridge 411. The staple cartridge 411 can be configured to operably support surgical staples therein. End effector 406 can further include an anvil 408, which can be pivotally connected to staple cartridge channel 410 and can be pivoted between open and closed positions by an end effector closure system.

[0076] In order to deploy the staples from staple cartridge 411, surgical instrument 400 can further include a staple driver configured to traverse staple cartridge 411 and a firing drive configured to advance the staple driver within the staple cartridge. In various embodiments, anvil 408 can be configured to deform at least a portion of the staples as they are deployed from the staple cartridge. Several embodiments of end effector closure systems and firing drives are disclosed in U.S. Pat. No. 6,905,057, entitled SURGICAL STAPLING INSTRUMENT INCORPORATING A FIRING MECHANISM HAVING A LINKED RACK TRANSMISSION, which issued on Jun. 14, 2005, and U.S. Pat. No. 7,044,352, entitled SURGICAL STAPLING INSTRUMENT HAVING A SINGLE LOCKOUT MECHANISM FOR PREVENTION OF FIRING, which issued on May 16, 2006, the entire disclosures of each of these patents are incorporated by reference herein.

[0077] In various embodiments, a surgical instrument in accordance with the present invention can include a system for moving, or articulating, an end effector relative to an elongate shaft assembly of the surgical instrument. For example, surgical instrument 400 can include an articulation joint (not shown) which can movably connect end effector 406 and shaft 404. In various embodiments, the articulation joint can permit end effector 406 to be moved relative to shaft 404 in a single plane or, alternatively, multiple planes. In either event, the articulation joint can include one or more pivot axes about which end effector 406 can be articulated.

[0078] Surgical instrument 400 can further include a locking mechanism (not shown) which can fix, or lock, the relative relationship between end effector 406 and elongate shaft assembly 404. Locking mechanisms in accordance with the present disclosure are disclosed in U.S. Pat. No. 7,784,662, entitled SURGICAL INSTRUMENT WITH ARTICULATING SHAFT WITH SINGLE PIVOT CLOSURE AND DOUBLE PIVOT FRAME GROUND, which issued on Aug. 31, 2010, U.S. Pat. No. 7,455,208, entitled SURGICAL INSTRUMENT WITH ARTICULATING SHAFT WITH RIGID FIRING BAR SUPPORTS, which issued on Nov. 25, 2008, and U.S. Patent Application Publication No. 2007/0027469 A1, entitled SURGICAL STAPLING AND CUTTING DEVICE AND METHOD FOR USING THE DEVICE, which was filed on Jul. 24, 2006, the entire disclosures of which are each hereby incorporated by reference herein.

[0079] Referring to FIG. 25, the handle 402 may comprise a rotation actuator 414. Actuation of the rotation actuator 414 may result in rotation of the end effector 406 about a longitudinal axis L-L. The handle 402 may further comprise a closure actuator 412. The closure actuator 412 may be pivotally coupled to handle 402. Actuation of the closure actuator 412 may cause the anvil 408 to move relative to the cartridge channel 410. Handles and actuation mechanisms in accordance with the present disclosure are disclosed in U.S. Pat. No. 5,465,895, entitled SURGICAL STAPLER INSTRUMENT, which issued on Nov. 19, 1995, and U.S. patent application Ser. No. 12/830,013, entitled SURGICAL STAPLING INSTRUMENTS, which was filed on Jul. 2, 2010, the entire disclosures of which are each incorporated by reference herein. In an illustrative example, closure actuator 412 may be operably coupled to a closure tube 417. Actuation of the closure actuator 412 may cause the closure tube 417 to move distally. Distal movement of the closure tube 417 may effect pivotal movement of the anvil 408 toward the cartridge channel 410, which may effect tissue clamping.

[0080] Referring to FIGS. 25-27, the handle 402 of the surgical cutting and fastening instrument 400 may further comprise a firing actuator 415 for deploying staples from staple cartridge 411. The staple cartridge 411 may be divided by a central elongated slot 420 as illustrated in FIG. 26. A plurality of staple receiving pockets 419 may be formed within the staple cartridge 411 and arranged in laterally spaced longitudinal rows. Staples 423 may be operably supported on corresponding drivers 425 that are movably positioned within the pockets 419 as illustrated in FIG. 27. The drivers 425 may be arranged in laterally spaced longitudinal rows. Drivers 425 may be slidably received within the pockets 419. Each driver 425 may support a single staple or plural staples 423 such that movement of the driver 425 through pocket 419 may deploy the staple or staples 423 as illustrated in FIG. 27.

[0081] The cartridge 411 may further include longitudinal slots (not shown) arranged to receive wedges 421 which are provided at a distal end of a firing driver arrangement (not shown) which in turn may be operably coupled to firing actuator 415 in handle 402. Actuation of firing actuator 415 may cause wedges 421 to move distally by moving the firing driver distally through shaft 404. Wedges 421 may be moved distally through the longitudinal slots within cartridge 411. Each wedge 421 may comprise an elongated portion 421a and a camming portion 421b. The camming portion 421b may include a single-angle upper cam surface 421c. Upon distal movement of the wedges 421, cam surfaces 421c can engage and push upward the drivers 425 in the staple cartridge 411 to effect the firing of the staples 423 toward the anvil 408. Various exemplary cartridge designs and firing driver arrangements in accordance with the present disclosure are disclosed in U.S. Pat. No. 5,465,895, entitled SURGICAL STAPLER INSTRUMENT, which issued Nov. 19, 1995, and U.S. Pat. No. 7,669,746, entitled STAPLE CARTRIDGES FOR FORMING STAPLES HAVING DIFFERING FORMED STAPLE HEIGHTS, which issued Mar. 2, 2010, the entire disclosures of which are each hereby incorporated by reference herein.

[0082] Referring again to FIGS. 25 and 26, the surgical cutting and fastening instrument 400 may further include a cutting member actuator 413, a driving member 446, and a cutting member 422. The cutting member 422 may travel through slot 420 along the longitudinal axis L-L. As illustrated in the exploded view in FIG. 26, the cartridge 411 may include a first track 424, and a second track 426. Tracks 424 and 426 may extend along the longitudinal axis L-L such that they are substantially parallel with each other. In addition, tracks 424 and 426 may extend in a plane that is substantially perpendicular to the top surface 418, wherein the second track 426 is closer to the top surface 418 than the first track 424. A distal portion 428 of the first track 424 may converge to intersect with the second track 426 at a junction point 430. Tracks 424 and 426 may further extend distally beyond junction point 430 forming a common track portion 432.

[0083] Referring to FIGS. 26, and 28-31, the cutting member 422 may include a tissue cutting edge 434, a first pin 436, a second pin 438, and an engagement portion 440. The cutting member 422 may travel between a proximal starting position 442 as illustrated in FIG. 28, and a distal ending position 444 as illustrated in FIG. 30. At the proximal starting position 442, the first pin 436 may ride in the first track 424, and the second pin 438 may ride in the second track 426, causing the cutting member 422 to remain in an undeployed orientation. In the undeployed orientation, as illustrated in FIG. 28, the tissue cutting edge 434 of the cutting member 422 is not exposed above the top surface 418.

[0084] As illustrated in the exploded view in FIG. 26, the driving member 446 may include a retraction hook 448 and a driving tip 450. The driving member 446 may be operably coupled, at a proximal portion thereof, to the cutting member actuator 413 such that an operator of the surgical instrument 400 may advance the driving member 446 distally by advancing the cutting member actuator 413 distally, and may retract the driving member 446 proximally by retracting cutting member actuator 413 proximally.

[0085] Referring to FIGS. 28 and 29, advancing the driving member 446 distally may bring the driving tip 450 into mating engagement with an engagement portion 440 of cutting member 422. With the first pin 436 riding in the first track 424, and the second pin 438 riding in the second track 426, further advancing of the driving member 446 may enable the cutting member 422 to travel distally from the proximal starting position 442 through slot 420 as illustrated in FIG. 29.

[0086] Referring to FIGS. 29 and 30, the cutting member 422 may be advanced distally in an undeployed orientation along tracks 424 and 426 until the first pin 436 enters the distal portion 428 of the first track 424. The distal portion 428 may comprise a camming surface 452 which may cause the first pin 436 to be lifted toward junction point 430 as the cutting member 422 continues to be advanced distally. In result, the cutting member 422 is transitioned gradually from an undeployed orientation, as illustrated in FIG. 29, wherein the tissue cutting edge 434 is not exposed above top surface 418, to a deployed orientation, as illustrated in FIG. 30, wherein the tissue cutting edge 434 is exposed above top surface 418. Said another way, advancing the first pin 436 against the camming surface 452 may cause the cutting member 422 to move about an axis transverse to the longitudinal axis L-L resulting in deployment of the cutting member 422.

[0087] Referring again to FIGS. 29 and 30, as the cutting member 422 transitions from an undeployed orientation to a deployed orientation, as described above, the first pin 436 enters the common track portion 432. In addition, the engagement portion 440 of the cutting member 422 is released from mating engagement with the driving tip 450 and enters into a mating engagement with the retraction hook 448 as illustrated in FIG. 30.

[0088] Referring now to FIGS. 30 and 31, the deployed cutting member 422 may then travel proximally from the distal ending position 444 to the proximal starting position 442 in response to retraction motions by the driving member 446. As illustrated in FIG. 30, the tissue cutting edge 434 is proximally presented at the distal ending position 444. Retraction of the driving member 446 may cause the cutting member 422 to travel proximally along the longitudinal axis L-L. As the cutting member begins to travel proximally, the first pin 436 rides in common track portion 432, and the second pin 438 rides in the second track 426. Upon reaching junction point 430, the first pin 436 is prevented from reentering the distal portion 428 of the first track 424 by driving member 446. Instead, the first pin 436 enters the second track 426. As illustrated in FIG. 31, both pins 436 and 438 may ride in the second track 426 for a remainder of the proximal travel of the cutting member 422.

[0089] In certain embodiments, the anvil 408 may comprise a slot (not shown) corresponding to slot 420 in the cartridge 411. The slot of anvil 408 may also extend along the longitudinal axis L-L, and may receive a top portion of the section of the deployed cutting member 422 exposed above top surface 418 during retraction of the cutting member 422 through slot 420.

[0090] In certain embodiments, wedges 421 may be operably coupled to move simultaneously with the driving member 446 such that a common actuating member (not shown) may simultaneously move wedges 421 and driving member 446. For example, during a first stroke of the common actuating member, wedges 421 may be advanced distally simultaneously with driving member 446 such that wedges 421 come in contact with drivers 425 as the driving tip 450 of the driving member 446 enters into mating engagement with the engagement portion 440 of the cutting member 422. During the remainder of the first stroke, the undeployed cutting member 422 may be advanced simultaneously with wedges 421 through staple cartridge 411 as staples 423 are deployed by wedges 421. At the end of the first stroke, the cutting member 422 may reach a fully deployed orientation with a proximally presented tissue cutting edge 434 at the distal ending position 444 as previously discussed and as illustrated in FIG. 30. During a second stroke of the common actuating member, the cutting member 422 may be retracted to cut through tissue now stapled with staples 423. Wedges 421 may be simultaneously retracted with cutting member 422.

[0091] The surgical instrument 400 can be used in performing a surgical tissue fastening and cutting procedure. An operator may actuate the closure actuator 412 of the handle 402 to grasp and secure tissue between the anvil 408 and the staple cartridge 411. The operator may then actuate the firing actuator 415 to deploy staples 423, as described in detail above. Once the staples 423 are fired into tissue, the operator may then advance the cutting member 422 distally in an undeployed orientation by advancing the cutting member actuator 413. Upon reaching the distal ending position 444, the cutting member 422 reaches a fully deployed orientation. The operator may then retract the fully deployed cutting member 422 by retracting the cutting member actuator 413. The proximally presented tissue cutting edge 434 may cut through tissue grasped between anvil 408 and cartridge 411 as the cutting member 422 is retracted proximally. Stapled transected tissue may then be released from end effector 406 by actuating the closure actuator 412 to open anvil 408.

[0092] Referring to FIGS. 32-36, in an alternative embodiment, a first track 424′ may replace the first track 424 of the staple cartridge 411. As illustrated in FIG. 33, the first track 424′ may begin at a distal portion along the length of the staple cartridge 411. The cutting member 422 may travel from a proximal starting position 442′ as illustrated in FIG. 33 to the distal ending position 444 as illustrated in FIG. 35. At the proximal starting position 442′, the first pin 436 may ride in the first track 424′, and the second pin 438 may ride in the second track 426, causing the cutting member 422 to remain in an undeployed orientation. As illustrated in FIG. 33, in an undeployed orientation, the tissue cutting edge 434 of the cutting member 422 is not exposed above the top surface 418.

[0093] Referring to FIGS. 33 and 34, advancing the driving member 446 distally may bring the driving tip 450 into mating engagement with engagement portion 440 of cutting member 422. With the first pin 436 riding in the first track 424′, and the second pin 438 riding in the second track 426, further advancing of the driving member 446 may enable the cutting member 422 to travel a short distance distally from the proximal starting position 242′ through slot 420 as illustrated in FIG. 34.

[0094] Referring to FIGS. 34 and 35, the cutting member 422 may be advanced distally in an undeployed orientation a short distance along tracks 424′ and 426 until the first pin 436 enters a distal portion 428′ of the first track 424′. The distal portion 428′ may comprise a camming surface 452′ which may cause the first pin 436 to be lifted toward junction point 430 as the cutting member 422 continues to be advanced distally. In result, the cutting member 422 is transitioned gradually from an undeployed orientation, as illustrated in FIG. 33, wherein the tissue cutting edge 434 is not exposed above top surface 418, to a deployed orientation, as illustrated in FIG. 35, wherein the tissue cutting edge 434 is exposed above top surface 418. Said another way, advancing the first pin 436 against the camming surface 452′ may cause the cutting member 422 to move about an axis transverse to the longitudinal axis L-L resulting in deployment of the tissue cutting edge 434.

[0095] Referring again to FIG. 35, as the cutting member 422 transitions from an undeployed orientation to a deployed orientation, as described above, the first pin 436 enters the common track portion 432. In addition, the engagement portion 440 of the cutting member 422 is released from mating engagement with the driving tip 450 and enters into a mating engagement with the retraction hook 448 as illustrated in FIG. 35.

[0096] Referring now to FIGS. 35 and 36, the deployed cutting member 422 may then travel proximally from the distal ending position 444 in response to retraction motions by the driving member 446. As illustrated in FIG. 35, the tissue cutting edge 434 is proximally presented at the distal ending position 444. Retraction of the driving member 446 may cause the cutting member 422 to travel proximally along the longitudinal axis L-L. As the cutting member 422 begins to travel proximally, the first pin 436 rides in common track portion 432, and the second pin 438 rides in the second track 426. Upon reaching junction point 430, the first pin 436 is prevented from reentering the distal portion 428′ of the first track 424′ by driving member 446. Instead, the first pin 436 enters the second track 426. As illustrated in FIG. 36, both pins 436 and 438 may ride in the second track 426 for the remainder of the proximal travel of the cutting member 422.

[0097] Various embodiments are described and illustrated in this specification to provide an overall understanding of the elements, steps, and use of the disclosed device and methods. It is understood that the various embodiments described and illustrated in this specification are non-limiting and non-exhaustive. Thus, the invention is not limited by the description of the various non-limiting and non-exhaustive embodiments disclosed in this specification. In appropriate circumstances, the features and characteristics described in connection with various embodiments may be combined, modified, or reorganized with the steps, components, elements, features, aspects, characteristics, limitations, and the like of other embodiments. Such modifications and variations are intended to be included within the scope of this specification. As such, the claims may be amended to recite any elements, steps, limitations, features, and/or characteristics expressly or inherently described in, or otherwise expressly or inherently supported by, this specification. Further, Applicants reserve the right to amend the claims to affirmatively disclaim elements, steps, limitations, features, and/or characteristics that are present in the prior art regardless of whether such features are explicitly described herein. Therefore, any such amendments comply with the requirements of 35 U.S.C. §112, first paragraph, and 35 U.S.C. §132(a). The various embodiments disclosed and described in this specification can comprise, consist of, or consist essentially of the steps, limitations, features, and/or characteristics as variously described herein.

[0098] Any patent, publication, or other disclosure material identified herein is incorporated by reference into this specification in its entirety unless otherwise indicated, but only to the extent that the incorporated material does not conflict with existing definitions, statements, or other disclosure material expressly set forth in this specification. As such, and to the extent necessary, the express disclosure as set forth in this specification supersedes any conflicting material incorporated by reference herein. Any material, or portion thereof, that is said to be incorporated by reference into this specification, but which conflicts with existing definitions, statements, or other disclosure material set forth herein, is only incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material. Applicants reserve the right to amend this specification to expressly recite any subject matter, or portion thereof, incorporated by reference herein.

[0099] The devices disclosed herein can be designed to be disposed of after a single use, or they can be designed to be used multiple times. In either case, however, the device may be reconditioned for reuse after at least one use. Reconditioning can include a combination of the steps of disassembly of the device, followed by cleaning or replacement of particular pieces, and subsequent reassembly. In particular, the device may be disassembled, and any number of particular pieces or parts of the device can be selectively replaced or removed in any combination. Upon cleaning and/or replacement of particular parts, the device may be reassembled for subsequent use either at a reconditioning facility, or by a surgical team immediately prior to a surgical procedure. Those of ordinary skill in the art will appreciate that the reconditioning of a device may utilize a variety of different techniques for disassembly, cleaning/replacement, and reassembly. Use of such techniques, and the resulting reconditioned device, are all within the scope of the present application.

[0100] Preferably, the invention described herein will be processed before surgery. First a new or used instrument is obtained and, if necessary, cleaned. The instrument can then be sterilized. In one sterilization technique, the instrument is placed in a closed and sealed container, such as a plastic or TYVEK® bag. The container and instrument are then placed in a field of radiation that can penetrate the container, such as ethylene oxide, steam, autoclaving, soaking in sterilization liquid, gamma radiation, x-rays, or higher energy electrons. The radiation kills bacteria on the instrument and in the container. The sterilized instrument can then be stored in the sterile container. The sealed container keeps the instrument sterile until it is opened in the medical facility.